AZCO Corp

LASER MICRO PERFORATION / PUNCH / CUT-TO-LENGTH STATION

CUSTOM LASER MICRO PERFORATION STATION 215046

LASER MICRO PERFORATION / PUNCH / CUT-TO-LENGTH STATION

SKU: CUSTOM LASER MICRO PERFORATION STATION 215046

Material:  200mm [7.87″] max Nonwoven, 100mm [3.94″] Film

Requirements

Feed, micro-perforate, punch and cut material with accuracy +/- 0.38mm [0.015″] or 0.1% of cut length, whichever is greater.

 

Material

200mm [7.87″] max Nonwoven, 100mm [3.94″] Film

Requirements

Feed, micro-perforate, punch and cut material with accuracy +/- 0.38mm [0.015 in] or 0.1% of cut length, whichever is greater.

Our Solution

Using the building blocks of automation, several of our components were combined to provide a complete system

  • The roll of material is placed on an unwind which is mounted on linear ball bearings.  A servo controlled edge guide system is used to assure that the material is always in the correct location.
  • An infeed idler roller guides the material to a fully enclosed laser micro perforating  station where the material will have laser holes, according to the operator’s programmed request.  Included with the laser is a vacuum collection system along with a guarded interlock around the laser for operator safety.
  • After the laser station, the material goes through the UP-20 punch station.  The zero clearance punch provides clean shapes or cutouts.  A lower tray is provided to collect the punched material.
  • From the punch station, the material goes through a perforation station, where a cylinder with thousands of stainless steel pins will perforate through the material. There is an option to use or disengage this station.
  • Finally, servo driven nip rollers pull the material to a precise location and the guillotine knife assembly cuts the material to length.  Cut product goes into a tray; a conveyor option can be supplied.

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