Custom Solutions

Items 1 to 20 of 61 total

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  1. Acu-Slit Slitting Machine - Dancer Unwind/Rewind

    Acu-Slit Slitting Machine - Dancer Unwind/Rewind

    Model: Custom Slitter with Dancer Unwind/Rewind

    Requirements

    Copper and aluminum foil needed to be slit to size. The copper was .0005” thick and the aluminum foil was .001” thick. A 3” inside dimension roll weighed 35 lbs.

      

  2. AZCO SUR-FEED™ Roll Feed and Unwind Module on stand

    AZCO SUR-FEED™ Roll Feed and Unwind Module on stand

    Model: Custom Roll Feed and Unwind Module on Stand

    Requirements

    This application included unwinding and feeding a 4.5 mil x 1 ½” wide plastic roll of tape. The material operated at speeds of 1700 inches per minute.

      

  3. CI-250 INSERTER AND 5D DISPENSER

    CI-250 INSERTER AND 5D DISPENSER

    Model: Custom Inserter and Dispenser System 216043

    Material:  Absorbent pad and oxygen absorber

    Requirements:

    This application required cutting and placing absorbent pads into trays on a moving line, and then cutting and dispensing  desiccant into the same trays.

      

  4. CRUSH CUT SLITTER STATION WITH CONVEYOR

    CRUSH CUT SLITTER STATION WITH CONVEYOR

    Model: Custom Slitter Station 217067

    Material:  Multi-layered product

    Requirements: 

    This application required slitting a multi-layered product to the following specifications:

    • 3” long
    • 18” wide
    • 2” or 4” slits

      

  5. Crush-Cut Slitting Station

    Crush-Cut Slitting Station

    Model: Custom Crush-Cut Slitting Station

    Our customer needed a custom slitting unit five (5) independently-controlled knives, all operated via separate switches. This unit included an output shaft and is motorized lower anvil. Unit will include switches to make each blade independent from the other.

      

  6. CUT TO LENGTH FG-110 CUTS HOOK AND LOOP FASTENER TAPE AND ELASTIC

    CUT TO LENGTH FG-110 CUTS HOOK AND LOOP FASTENER TAPE AND ELASTIC

    Model: Custom Cut-to-Length 217076

    Material:  Hook and loop fastener tape and elastic materials in roll form

     Requirements:

     This application required one system to unwind and cut two different types of materials at different lengths.

      

  7. CUT-T0-LENGTH FG-160 WITH HEAT SEAL STATION

    CUT-T0-LENGTH FG-160 WITH HEAT SEAL STATION

    Model: Custom Cut-to-Length 217022

    Material:  5” wide poly tubing

    Requirements: 

    This application required unwinding a roll of poly tubing, feeding it into a heat sealing station, and cutting the material to length.

      

  8. Cut-to-Length FG-110 / Unwind / Stacker / Index Conveyor

    Cut-to-Length FG-110 / Unwind / Stacker / Index Conveyor

    Model: Custom Cut-to-Length 212076

    Material:  16mm and 28mm fibrous strap material

    Requirements

    Unwind, feed, and cut a roll of material to 750mm, and after it was cut create stacks of 20 to 30 pieces into an indexing conveyor.  After the stack was made, the index conveyor would index into a new position and build a new stack.

      

  9. CUT-TO-LENGTH FG-160 WITH STATIC ELIMINATOR

    CUT-TO-LENGTH FG-160 WITH STATIC ELIMINATOR

    Model: Custom Cut-to-Length 217023

    Material:  Polyester lamination film

    • Cut length: 2” to 3”
    • Material width: Maximum 70mm
    • Material thickness:  .003”
    • Roll ID: 3”
    • Roll OD: 8”
    • Roll weight: 6 pounds max

    Requirements:

    This application required unwinding a roll of polyester lamination film and cutting to length; eliminating static through the process.

      

  10. Cut-to-Length FG-250 / Unwind / Stand

    Cut-to-Length FG-250 / Unwind / Stand

    Model: Custom Cut-to-Length 212056

    Material: .010” x 6.25" wide thick clear plastic with a sputtered gold coating on one side which could not be in contact.

    Requirements

    Feed and cut to a precision length with a tolerance of +/-.015 inches.

      

  11. CUT-TO-LENGTH FG-250 CUTS MULTIPLE LAYERS

    CUT-TO-LENGTH FG-250 CUTS MULTIPLE LAYERS

    Model: Custom Cut-to-Length 217071

    Material:  Absorbent padding 

    Requirements:

    This application required cutting multiple layers of material.

      

  12. CUT-TO-LENGTH FG-250 WITH PUNCH AND STATIC ELIMINATOR

    CUT-TO-LENGTH FG-250 WITH PUNCH AND STATIC ELIMINATOR

    Model: Custom Cut-to-Length 217036

    Material:  Clear plastic in roll form

    • Thickness:           0.010” [0.25mm]
    • Width:                  6.25” [158.8mm]
    • Cut Length:        11” [279.4mm]
    • Tolerance:           +/- 0.015” [0.38mm]

    Requirements: 

    This application required punching and cutting to length a high static material.

      

  13. Cut-to-Length FG-250SP

    Cut-to-Length FG-250SP

    Model: Custom Cut-to-Length 212069

    Material:  3/8” x 3" wide pad, with sealed air between each pad. 

    Requirements

    Accurately feed the pads and cut an 8” piece to a registered position in between the sealed areas.  The pads needed to come out in a position to be handed to a secondary process.  Cycle requirements were 80 cuts per minute.

      

  14. Cut-to-Length FG-400 / Adjustable In-feed Guides

    Cut-to-Length FG-400 / Adjustable In-feed Guides

    Model: Custom Cut-to-Length 215016

    Material: 12 gram cotton.

    Requirements

    Feed material into machine through 10 adjustable lanes. Cut 4" lengths of the material at a speed of 100cpm.

      

  15. Cut-to-Length FG-400 / Unwind / Stand

    Cut-to-Length FG-400 / Unwind / Stand

    Model: Custom Cut-to-Length 212036

    Material: 2mm PVC shrink film.  It is a seamless tube.

    Requirements

    Feed material out on demand.  Cut 160mm lengths at a cycle rate of 60 pieces per minute, and cut 315mm cut parts at a cycle rate of 40 cycles per minute.

      

  16. 215038

    Cut-To-Length FG-400 with Dancer Unwind and Outfeed Conveyor

    Model: Custom Cut-To-Length 215038/206039

    Custom FG-400 with a dancer unwind and conveyor. It includes an encoder, 3 modes of operation, eye registration, PTFE coated material guide, a reduced rake of 3.3 degrees, large opening and pneumatic preload. Minimum length 2”, max length 65”.

      

  17. CUT-TO-LENGTH FG-400 WITH DANCER UNWIND AND SLIP CLUTCH REWIND

    CUT-TO-LENGTH FG-400 WITH DANCER UNWIND AND SLIP CLUTCH REWIND

    Model: CUSTOM CUT-TO-LENGTH 217027

    Material:  Mylar film

    Roll dimensions:

    • 14” wide
    • 13” OD
    • 3” ID
    • 96 lbs.

    Requirements:

    This application required unwinding and cutting perforated film.

      

  18. Cut-to-Length Rotary Sheeter FRC-630

    Cut-to-Length Rotary Sheeter FRC-630

    Model: Custom Cut-to-Length 211030

    Material:  3" thick x 15" wide rubber

    Requirements

    This application required a machine to cut rubber on an extruder line.  Extruder line speed was 45'/minute.  Cut length was 12"-25" with a cut accuracy of +/- .020"

      

  19. Die-Cut Pillow Pouch

    Die-Cut Pillow Pouch

    Model: Custom Die-Cut Pillow Pouch

    Requirements

    To incorporate an oversized version of our standard punch assembly with a custom shape to add to an existing production line in order to produce pouches.

      

  20. DISPENSER VIP-100

    DISPENSER VIP-100

    Model: Custom VIP-100 Dispenser 217028

    Material:  Sachets from a strip

    • Pouch width:  56mm squared
    • Pouch thickness:  1.5mm

    Requirements

    To cut and dispense a sachet into a container.

    Speed:   90-100 cycles per min

      

Items 1 to 20 of 61 total

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