Shear Slitter Assembly with Unwind and Ultrasonic Welder

SHEAR CUT SLITTER SLS-160 WITH UNWIND, ROLL FEEDER AND CUT-TO-LENGTH ASSEMBLY

SKU: CUSTOM SLITTER STATION 222032

Requirements:

This unit required precisely unwinding, slitting and cutting pieces of nylon and fiberglass materials from a roll form.

Material:

Nylon (0.004”)

PES| Polyethersulfone (0.0055”)

Fiberglass (0.020” – 0.030”)

Material Thickness: 0.004” to 0.030”

 

Our Solution:

AZCO Corp. designed and manufactured a cut-to-length assembly with slitter station, roll feeder and unwind stations to precisely unwind, slit and cut pieces of nylon and fiberglass materials from a roll form.

  • Individual rolls of material are loaded onto each of the cantilevered unwind assemblies based on material thickness.
  • The cantilevered design allows for quick and easy loading of materials.
  • Flanges can be removed and locked in place without any tools.
  • Unwind stations have a variable speed motor and control panel.
  • From the unwinds, the three individual layers of material travel through a dancer accumulator.
  • Each idler roller has a no product sensor that will automatically shut the unit down when no product is sensed traveling from the unwind stations.
  • Customer’s sonic welding unit will weld all three layers of material before being pulled into the slitter station.
  • The welded material is then pulled into the slitter station by a set of precision urethane rollers.
  • The modular design includes precision machined side frame plates.
  • Rotary shear blades are set at fixed lengths from customer parameters.
  • Rotary shear blades provide long life and clean cuts.
  • Layered material is then slit into individual strips.
  • The slit material is then pulled into the cut-to-length station.
  • Slit material is then cut into precise pieces.
  • Cut pieces fall down a short safety enclosed exit chute.
  • A jam sensor will automatically shut the unit down when there is no product sensed exiting the knife assembly.
  • Knife assembly is contained in clear safety guarding.
  • The unit has a color touch screen for easy setup and operation
  • All components are mounted to a common aluminum frame.
  • Unit requirements: Power requirement: 110VAC 50-60Hz [220VAC available upon request] Air requirements: 2.75-6 bar [40-90 PSI]
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