This application required converting rolls of material into independent rolls of smaller widths, while also removing trim and liner materials.

Material:  Three different paper-like materials, one of which has a liner backing.

  • Starting Material Width: 101mm [3.98”]”
  • Slit Width: 6.5mm [0.256”]



AZCO designed and manufactured a slitter station with a single unwind, a single rewind for a release liner, and a dual differential shaft slip-clutch rewind.

  • The material is placed onto a tension-controlled brake unwind.  The tension is controlled by a particle brake.
  • The release liner will be removed and rewound prior to the non-lined material entering a shear-cut slitting station.
  • The precision high-accuracy shear-cut slitting station uses fixed tooling to slit material to the exact size.
  • After being slit, material passes through a roll feeder which advances the material.
  • After exiting the roll feeder, the material passes along material guides and onto a dual-shaft differential rewind.
  • Independent rolls of material are collected by the rewind.  Rolls of trim can be collected as well.
  • Each respective strip of material is rewound onto either the top or bottom of the two differential rewind shafts.
  • The cantilevered design of all rewinds in the overall process allows for quick and easy loading and unloading of materials.
  • An easy to use touch screen is provided to control the process and adjust settings.
  • All components are mounted to an equipment table with a sturdy aluminum baseplate.

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