This application required unwinding and precisely cutting pieces lamination film in roll form.

Material: 3mm clear EZ Load polyester lamination film (including .0015 in. EVA adhesive) with a thickness of .003”

Our Solution:

AZCO Corp. designed and manufactured a custom 2 level cut-to-length assembly with a motorized unwind and web guide to precisely cut pieces of lamination film in roll form.

  • The roll of material is loaded onto a motorized cantilever unwind.
  • The unwind is mounted onto a linear slide assembly.
  • From the unwind, the material travels over an idler roller assembly.
  • An optic sensor monitors the position of the web and position of the unwind to maintain the edge position.
  • A servo motor actuator is used to position the unwind.
  • Material then travels through the dancer accumulator and will be guided to the lower level and into the customer provided laser station.
  • The material is pulled into the cut-to-length station by highly accurate precision ground drive rollers.
  • The top idle roller will be urethane and pneumatically preloaded while the lower drive roller will be stainless steel.
  • A static ionizer is placed in between the nip rollers and knife assembly.
  • An air pressure sensor monitors the pressure to the nip rollers.
  • An analog card is added to the control panel to transmit information to the customer provided HMI.
  • The material is guided into the cut-to-length assembly where shear cut blades precisely cut the material.
  • The customer provided robot grips the material and removes the cut piece.
  • Once the material has been removed, the next piece will index into position and wait for the robot.
  • A no product sensor is installed to monitor the web process.
  • Unit requires 208VAC 3-Phase and 80psi compressed air.
  • All components are mounted to a common frame.

Why AZCO Corp. Is Your Best Choice

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