AZCO Corp

CUT TO LENGTH FG-110 WITH MATERIAL FLOW PACKAGE, PLEATING STATION, AND HEAT SET STATION

CUSTOM CUT-TO-LENGTH 219025

CUT TO LENGTH FG-110 WITH MATERIAL FLOW PACKAGE, PLEATING STATION, AND HEAT SET STATION

SKU: CUSTOM CUT-TO-LENGTH 219025

Material:  Gauze

  • Cut lengths:  3” and 5”
  • Material width:  9” and 18”
  • Roll ID:  3”
  • Roll OD:  16”

Requirements: 

This application required unwinding gauze from a roll, and then pleating, heat sealing, and cutting it to length.

Material:  Gauze

  • Cut lengths:  3” and 5”
  • Material width:  9” and 18”
  • Roll ID:  3”
  • Roll OD:  16”

Requirements: 

This application required unwinding gauze from a roll, and then pleating, heat sealing, and cutting it to length.

Our Solution: 

AZCO designed and manufactured a custom cut to length system with a material flow package, pleating station, and heat set station.

  • The material roll is placed on a motorized unwind.
  • Precision ground urethane drive rollers advance the material.  The rollers are turned by an indexing motor providing high accuracy and low maintenance.
  • An idle roller directs material into the pleating station.
  • Stainless steel funnel guides take the gauze and fold it into 6 or 12 pleats
  • Exit guides lead the material into the heat set station.
  • Heated idle rollers press the pleats into place.
  • A laminar air flow of ionized air floats the product through the knife assembly, preventing static charge.
  • From the cut-to-length unit, the material falls out of the exit chute.
  • Unit can be operated in automatic or manual modes.
  • The FG-110 cut-to-length unit is PLC controlled.
  • An operator control panel is provided which includes an HMI color touch screen for easy setup and operation of the unit.
  • A base plate and clear anodized frame align the stations and support the unit.
  • Power required:  110/230 VAC and compressed air.

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