This application required unwinding a roll of polyester lamination film and cutting to length; eliminating static through the process.

Our Solution:

We designed a complete system which included a motorized unwind with dancer, a static ionizer, and a cut-to-length knife assembly. 

  • The roll of material is loaded on to a cantilever design motorized unwind.
  • From the unwind shaft, the material goes over idler rollers and a dancer which unwinds the material based on demand.
  • The material travels past an edge guide system.  An optic sensor monitors the position of the web and positions the unwind to maintain the edge position.
  • A servo motor actuator is used to position the unwind.
  • The material travels through a dancer accumulator and past an eye registration system into the drive roll station.
  • A static ionizer is placed in between the nip rollers and the knife assembly.
  • After leaving the drive roller assembly, the material is fed through the guillotine knife assembly and pauses while a robot grips the material.  Once the robot grips the material, the guillotine is  signaled to make the cut.
  • Once the material is removed, the next piece indexes into position and waits for the robot.
  • The entire assembly is mounted onto 2 baseplates.
  • The unit requires 220VAC 3-Phase and 80psi compressed air.

Material:  Polyester lamination film

  • Cut length: 2” to 3”
  • Material width: Maximum 70mm
  • Material thickness:  .003”
  • Roll ID: 3”
  • Roll OD: 8”
  • Roll weight: 6 pounds max

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