Cut-To-Length Units

Material:  3" thick x 15" wide rubber

Requirements

This application required a machine to cut rubber on an extruder line.  Extruder line speed was 45'/minute.  Cut length was 12"-25" with a cut accuracy of +/- .020"

Material:  Polyester lamination film

• Cut length: 2” to 3”
• Material width: Maximum 70mm
• Material thickness:  .003”
• Roll ID: 3”
• Roll OD: 8”
• Roll weight: 6 pounds max

Requirements:

This application required unwinding a roll of polyester lamination film and cutting to length; eliminating static through the process.

Material:  Hook & loop and elastic in roll form

 Requirements:

 This application required one system to unwind and cut two different types of materials at different lengths.

Material:  Clear plastic in roll form

• Thickness:           0.010” [0.25mm]
• Width:                  6.25” [158.8mm]
• Cut Length:        11” [279.4mm]
• Tolerance:           +/- 0.015” [0.38mm]

Requirements: 

This application required punching and cutting to length a high static material.

Material:   2” wide paper with a layer of 1 1/8” aluminum attached with adhesive

Requirements: 

This application required cutting the aluminum part of the material, but not the entire width of the paper.

Material:  ½” wide adhesive with 1” wide release liner.  A 1.5” release liner is added to the top of the material.

Requirements: 

This application required unwinding and joining two rolls of material and then cutting it to a determined length.

Material:  Plastic film in roll form

Requirements: 

This application required unwinding, slitting and cutting to length plastic film from a roll.

Material:  Material with a thickness of 0.160”

Requirements:  

This application required unwinding and feeding release liners to be affixed to the top and bottom of an extruded material.  The material needed to be cut to a determined length and then dropped onto a conveyor.

Material:  Test strips in roll form

Requirements: 

This application required unwinding test strip material in roll form and cutting to length.

Material:  PTFE sheets

Requirements: 

This application required cutting hand fed PTFE sheets to length.

Material:  Gauze

• Cut lengths:  3” and 5”
• Material width:  9”
• Roll ID:  3”
• Roll OD:  16”

Requirements: 

This application required unwinding gauze from a roll, and then pleating, heat sealing, and cutting it to length.

Material:  Magnetic rubber strip with liner

Requirements: 

This application required unwinding magnetic rubber strip material, removing and rewinding a release liner from the strip, placing the strip onto an aluminum extrusion from a process, and cutting it to a pre-determined length.

Material:  Absorbent padding 

Requirements:

This application required cutting multiple layers of material.

Material:  Mylar film

Roll dimensions:

• 14” wide
• 13” OD
• 3” ID
• 96 lbs.

Requirements:

This application required unwinding and cutting perforated film.

Requirements

Application: a 70mm film on a spool which needed to have a UV adhesive placed onto it; laminate a thicker plastic top piece; go through a set of nip rollers; and then cut the lamination to a registered mark to length.

Material:  EZ load polyester lamination film

Requirements: 

 This application required unwinding EZ load polyester lamination film material from a roll, and cut the material to length.

AZCO SUR-CUT™ Station with a cordless unwind, Brake RF110, punch station, dual tape station and FG-110 cut to length.

Custom FG-400 with a dancer unwind and conveyor. It includes an encoder, 3 modes of operation, eye registration, PTFE coated material guide, a reduced rake of 3.3 degrees, large opening and pneumatic preload. Minimum length 2”, max length 65”.