Custom Solutions Converting Units

Acu-Slit Slitting Machine - Dancer Unwind/Rewind

Model: Custom Slitter with Dancer Unwind/Rewind

Requirements

Copper and aluminum foil needed to be slit to size. The copper was .0005” thick and the aluminum foil was .001” thick. A 3” inside dimension roll weighed 35 lbs.

AZCO SUR-FEED™ Roll Feed and Unwind Module on stand

Model: Custom Roll Feed and Unwind Module on Stand

Requirements

This application included unwinding and feeding a 4.5 mil x 1 ½” wide plastic roll of tape. The material operated at speeds of 1700 inches per minute.

CRUSH CUT SLITTER STATION WITH CONVEYOR

Model: Custom Slitter Station 217067

Material: Multi-layered product

Requirements:

This application required slitting a multi-layered product to the following specifications:

3” long
18” wide
2” or 4” slits

CRUSH CUT SLITTING STATION AND CUT-TO-LENGTH KNIFE ASSEMBLY

Model: CUSTOM SLITTING AND CUT TO LENGTH UNIT 217090

Material: Plastic film in roll form

Requirements:

This application required unwinding, slitting and cutting to length plastic film from a roll.

Crush-Cut Slitting Station

Model: Custom Crush-Cut Slitting Station

Our customer needed a custom slitting unit five (5) independently-controlled knives, all operated via separate switches. This unit included an output shaft and is motorized lower anvil. Unit will include switches to make each blade independent from the other.

CUT TO LENGTH FG-110 CUTS HOOK & LOOP AND ELASTIC

Model: Custom Cut-to-Length 217076

Material: Hook & loop and elastic in roll form

Requirements:

This application required one system to unwind and cut two different types of materials at different lengths.

CUT-T0-LENGTH FG-160 WITH HEAT SEAL STATION

Model: Custom Cut-to-Length 217022

Material: 5” wide poly tubing

Requirements:

This application required unwinding a roll of poly tubing, feeding it into a heat sealing station, and cutting the material to length.

Cut-to-Length FG-110 / Unwind / Stacker / Index Conveyor

Model: Custom Cut-to-Length 212076

Material: 16mm and 28mm fibrous strap material

Requirements

Unwind, feed, and cut a roll of material to 750mm, and after it was cut create stacks of 20 to 30 pieces into an indexing conveyor. After the stack was made, the index conveyor would index into a new position and build a new stack.

CUT-TO-LENGTH FG-110 / UNWINDS / BASEPLATE

Model: CUSTOM CUT-TO-LENGTH 217096

Material: ½” wide adhesive with 1” wide release liner. A 1.5” release liner is added to the top of the material.

Requirements:

This application required unwinding and joining two rolls of material and then cutting it to a determined length.

CUT-TO-LENGTH FG-160 WITH STATIC ELIMINATOR

Model: Custom Cut-to-Length 217023

Material: Polyester lamination film

Cut length: 2” to 3”
Material width: Maximum 70mm
Material thickness: .003”
Roll ID: 3”
Roll OD: 8”
Roll weight: 6 pounds max

Requirements:

This application required unwinding a roll of polyester lamination film and cutting to length; eliminating static through the process.

Cut-to-Length FG-250 / Unwind / Stand

Model: Custom Cut-to-Length 212056

Material: .010” x 6.25" wide thick clear plastic with a sputtered gold coating on one side which could not be in contact.

Requirements

Feed and cut to a precision length with a tolerance of +/-.015 inches.

CUT-TO-LENGTH FG-250 CUTS MULTIPLE LAYERS

Model: Custom Cut-to-Length 217071

Material: Absorbent padding

Requirements:

This application required cutting multiple layers of material.

CUT-TO-LENGTH FG-250 WITH PUNCH AND STATIC ELIMINATOR

Model: Custom Cut-to-Length 217036

Material: Clear plastic in roll form

Thickness: 0.010” [0.25mm]
Width: 6.25” [158.8mm]
Cut Length: 11” [279.4mm]
Tolerance: +/- 0.015” [0.38mm]

Requirements:

This application required punching and cutting to length a high static material.

Cut-to-Length FG-250SP

Model: Custom Cut-to-Length 212069

Material: 3/8” x 3" wide pad, with sealed air between each pad.

Requirements

Accurately feed the pads and cut an 8” piece to a registered position in between the sealed areas. The pads needed to come out in a position to be handed to a secondary process. Cycle requirements were 80 cuts per minute.

CUT-TO-LENGTH FG-250SP WITH DUAL UNWINDS AND SHINGLING CONVEYOR

Model: CUSTOM CUT-TO-LENGTH 218037

Material: Material with a thickness of 0.160”

Requirements:

This application required unwinding and feeding release liners to be affixed to the top and bottom of an extruded material. The material needed to be cut to a determined length and then dropped onto a conveyor.

Cut-to-Length FG-400 / Adjustable In-feed Guides

Model: Custom Cut-to-Length 215016

Material: 12 gram cotton.

Requirements

Feed material into machine through 10 adjustable lanes. Cut 4" lengths of the material at a speed of 100cpm.

Cut-to-Length FG-400 / Unwind / Stand

Model: Custom Cut-to-Length 212036

Material: 2mm PVC shrink film. It is a seamless tube.

Requirements

Feed material out on demand. Cut 160mm lengths at a cycle rate of 60 pieces per minute, and cut 315mm cut parts at a cycle rate of 40 cycles per minute.

Cut-To-Length FG-400 with Dancer Unwind and Outfeed Conveyor

Model: Custom Cut-To-Length 215038/206039

Custom FG-400 with a dancer unwind and conveyor. It includes an encoder, 3 modes of operation, eye registration, PTFE coated material guide, a reduced rake of 3.3 degrees, large opening and pneumatic preload. Minimum length 2”, max length 65”.