This application required reducing a high performance material from roll form into .5” x 1” pieces.

Material: Roll of high performance material

  • Material Width:   12”
  • Slit Width:  .5”
  • Cut Length:  1”

Our Solution:
AZCO designed and manufactured a crush cut slitter station with dual rewinds.

  • An infeed shelf is mounted before the first roll feed to assist with threading the machine.
  • The material feeds in sheet form into a roll feed which provides back tension for slitting, assists in alignment, and helps feed the material through the process.
  • The material then travels through a crush cut slitter with 28 slitter blades spaced every half inch.
  • A common dove tail bar is used to align and support the cutters.
  • The slitters are pneumatically raised and lowered with a flow control to allow for plunge cutting.
  • The material is pulled through the process by a second roll feeder.
  • Clear safety covers allow product to pass through the knife assembly without letting the operator come within harm’s way.
  • Finally, the material is rewound by dual differentiated shaft slip clutch rewinds.
  • The rewind is cantilevered for quick and easy loading and is equipped with a slip clutch which provides consistent pull force on the material.
  • The speed is controlled manually by a knob located on the tower.
  • The rewind includes dual 3” differentiated air shafts.
  • All components are mounted on a common base plate to ensure correct alignment.
  • The base plate is mounted to four aluminum extrusions, forming a bench.

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